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I’m totally enchanted with pudgy pies (aka sandwiches cooked in a pie iron)! Much like cooking in a dutch oven – they have a very distinct flavor that can only come from being cooked outdoors and in cast iron. I just got my first set of brand new (unseasoned) pie irons so the best place to start breaking them in was obvious – campfire grilled cheese.
Since these pie irons were the first piece of cast iron cookware that I’ve ever purchased that didn’t come preseasoned I had a little work to do to get started. After watching a few videos and reading some helpful advice from chefs who love cast iron I was ready to season my pie irons. They didn’t turn out looking quite as beautiful as some of the examples I saw online, but they did wash up easily so I’ll call it a success.
The Recipe(s)/Idea List
Grilled cheese can be as simple as butter, bread, and cheese. Or you can make it as complicated as you like. For the sandwiches pictured above – I went somewhere in the middle. But I listed some of the delicious ideas I came up with below.
Basic Grilled Cheese
- 2 Slices of bread (really any variety works, but sourdough or whole wheat are great choices)
- 3 Slices of cheese (2 slices of cheddar and 1 slice of colby jack)
- Butter (to spread on the front and back of the sandwich)
The Southwest
- 2 Slices of bread (I like sourdough here)
- 3 Slices of cheese (2 pepper jack and 1 cheddar)
- 1 Tbsp green chiles
- 2 Slices turkey
- Butter (to spread on the front and back of the sandwich)
The Cubano
- 2 Slices of bread
- 3 Slices of cheese
- 2 Slices of ham
- 5-7 Circles of salami
- 1 Slice of roasted pork
- Dill pickle chips
- Spicy mustard
- Butter (to spread on the front and back of the sandwich)
Thanksgiving Leftovers
- 2 Slices of bread
- 2 Slices of brie
- 3 Slices of roast turkey
- 1 Tbsp cranberry sauce
- 2 Tbsp stuffing
- Butter (to spread on the front and back of the sandwich)
Pudgy Pie Breakfast
- 2 Slices of bread
- 2 Slices of cheddar cheese
- 2 Strips of bacon
- 1 Scrambled egg
- Butter (to spread on the front and back of the sandwich)
Veggie Special
- 2 Slices of bread
- 3 Slices of cheese (1 cheddar, 1 colby jack, 1 provolone)
- Slices of sweet red pepper
- Sliced mushrooms
- Sliced onion
- Butter (to spread on the front and back of the sandwich)
Before You Leave Home
Gather Ingredients
Since grilled cheese has very little prep work, about the only step required at home is to gather your ingredients. If you didn’t buy sliced cheese, slice it. If you didn’t buy sliced veggies, slice them. Other than that – just make sure you have all of your ingredients ready to rock.
At the Campsite
Step 1 – Prepare Your Cooking Area
Get those coals or logs burning so that you have a nice set of white charcoal briquettes or red hot coals to cook your sandwiches on. These work great over propane grills as well.
Step 2 – Assemble Your Sandwiches
Now for the fun part! Start with 2 slices of bread for each sandwich.
Butter both sides of the bread (I butter the second side last so it doesn’t get butter on my cutting board.)
Add your initial layer of cheese.
Add your second ingredient (in this case pickles and green chiles.) I found that the cheese needs to be the last layer on the outside of the other ingredients. And it works best if you layer other ingredients between the cheese layers so everything sticks together really well.
Make sure cheese is your final layer on each sandwich.
And finish them off…now we’re ready to cook!
Step 3 – Heat up Pie Irons
First thing you need to do is heat up your irons over grill, charcoal, or coals. You’ll want them nice and hot so your sandwich will cook evenly on both sides.
Step 4 – Cook Your Sandwiches
Now carefully place your assembled sandwich in the pie iron (please be careful because it’ll be hot.) Lessons learned for me are that smaller bread and cheese slices work better and ooze out of the pie iron less. And if any of the bread or cheese does squeeze outside the iron – cut it off carefully before you put it back on the grill. It’ll save you a messy pie iron.
Secure the clip on the upper handle of your iron to make sure that the sandwich is getting pressed together during cooking.
Cook for about 5-10 minutes (it’s easy to check for doneness by unclipping the handle, taking a peek, and then reclipping it if it’s not quite ready yet.) You’re looking for melted cheese and a nice golden brown bread.
When they’re done – carefully remove them from the fire and plop them onto your plate. See how I had a little too much cheese overhang? It was delicious, but made the two sides of my pie iron stick together rather badly. I nearly lost my sandwich to the ground getting it out of the pie iron.
These sandwiches are so dang delicious! I can’t really describe it, but they tasted almost smoky. These irons are great for use over the backyard fire pit too. My kids love it when I cook dinner out back!

Related Posts:
- Pie Iron Recipes – Check Out More Pie Iron Recipes
- Campfire Cooking – Main Page
- Cast Iron Dutch Oven Recipes
- Grill Grate and Skillet Recipes
- Campfire Drink Recipes
- Foil Packet Recipes






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